PCB & PCBA Manufacturer
Custom FR4 PCB Fabrication – Quick Turn & Low Cost
Every electronics project begins with a unique design. Whether you’re developing a medical device, industrial controller, IoT sensor, or consumer product, your PCB requirements are specific to your application.
We offer custom FR4 PCB fabrication – building boards exactly to your Gerber files – with quick turnaround times and low cost that fits your budget. No forced standardizations. No hidden fees. Just reliable, custom PCBs delivered fast.
What Makes Custom Fabrication Different?
| Aspect | Standard Catalog | Custom Fabrication (Us) |
|---|---|---|
| Design | Pre-designed boards | Your design, your Gerber files |
| Layer stackup | Fixed standard stackup | Custom – any stackup you specify |
| Board shape | Rectangular only | Any shape – routed to your outline |
| Materials | Limited options | Any FR4 grade, any copper weight |
| Finishes | Limited options | Any finish – ENIG, HASL, OSP, etc. |
| Quantity flexibility | Fixed pack sizes | Any quantity – 5 to 100,000+ |
| Turnaround | Varies | Quick turn available (3-7 days) |
| Cost | Higher per board (retail) | Lower per board (wholesale) |
Quick Turn + Low Cost – The Best of Both Worlds
Many PCB manufacturers force you to choose:
| Trade-off | Typical Outcome |
|---|---|
| Quick turn = expensive | Pay 2-3x for faster delivery |
| Low cost = slow | Wait 3-4 weeks for budget pricing |
We offer both: Quick turn and low cost.
| Service Level | Turnaround | Cost Level |
|---|---|---|
| Standard | 7-12 days | Lowest |
| Quick turn (5-day) | 5 working days | Low (+20-30%) |
| Express (3-day) | 3 working days | Moderate (+50-70%) |
| Emergency (24-48h) | 1-2 working days | Higher (+100-150%) |
No matter which speed you choose, our base pricing is competitive. You only pay a premium for faster speed – not for the custom nature of your design.
Why Our Custom FR4 PCB Fabrication is Low Cost
| Cost Factor | How We Keep Costs Low |
|---|---|
| China-based manufacturing | Lower labor and operating costs |
| High volume material purchasing | FR4 laminate bought in bulk |
| Automated production lines | Reduced manual labor cost |
| Efficient panelization | Maximize boards per panel |
| No MOQ penalty | No minimum order requirements |
| Standard tooling included | No upfront NRE fees |
| Direct relationship (no brokers) | No middleman markup |
Pricing Guide for Custom FR4 PCBs
| Board Type | Quantity | Typical Turnaround | Approximate Price |
|---|---|---|---|
| 2-layer, 50x50mm | 10 pcs | 5-7 days | $XX |
| 2-layer, 50x50mm | 100 pcs | 7-10 days | $XX |
| 4-layer, 100x100mm | 10 pcs | 5-7 days | $XX |
| 4-layer, 100x100mm | 100 pcs | 7-10 days | $XX |
| 6-layer, 150x150mm | 10 pcs | 7-10 days | $XX |
| 6-layer, 150x150mm | 100 pcs | 10-12 days | $XX |
Contact us with your Gerber files for an exact quote. Prices depend on board size, layer count, quantity, and specifications.
Customization Options – You Choose Everything
| Category | Options Available |
|---|---|
| Layer count | 1, 2, 4, 6, 8, 10, 12+ layers |
| Board thickness | 0.4mm, 0.6mm, 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm, 2.4mm, 3.2mm |
| Copper weight | 0.5 oz, 1 oz, 2 oz, 3 oz, 4 oz, 6 oz |
| Surface finish | ENIG, HASL Lead-Free, OSP, Immersion Silver, Immersion Tin, Hard Gold |
| Solder mask color | Green, Blue, Red, Black, White, Yellow, Purple, Matt colors |
| Silkscreen color | White, Black, Yellow |
| Board outline | Any shape – routed, V-scored, or tabbed |
| Special features | Controlled impedance, heavy copper, blind/buried vias, via-in-pad |
Design Rules for Custom FR4 Fabrication
| Parameter | Our Capability |
|---|---|
| Min trace width / spacing | 4 mil / 4 mil (3 mil available) |
| Min drill size (mechanical) | 0.20mm |
| Min drill size (laser) | 0.10mm (for HDI) |
| Min annular ring | 4 mil |
| Max board size | 500mm x 600mm (larger on request) |
| Aspect ratio | 10:1 (standard), 12:1 (advanced) |
| Controlled impedance | ±10% standard, ±8% or ±5% available |
| Registration (layer-to-layer) | ±3 mil (4 layer), ±2 mil (6+ layer) |
The Custom Fabrication Process
| Step | What Happens | Time |
|---|---|---|
| 1. Submit Gerber files | Upload your design | Minutes |
| 2. Free DFM review | We check manufacturability | 4-24 hours |
| 3. Receive quote | Detailed pricing | 4-24 hours |
| 4. Confirm order | Approve and pay | Same day |
| 5. Fabrication | Custom built to your design | 3-12 days |
| 6. Quality control | 100% electrical test, AOI | Included |
| 7. Shipping | DHL/FedEx/UPS to your door | 1-7 days |
Quick Turn vs. Standard Turnaround
| Layer Count | Standard (Lowest Cost) | Quick Turn (5-Day) | Express (3-Day) |
|---|---|---|---|
| 1-2 layer | 7-10 days | 5 days | 3 days |
| 4 layer | 8-12 days | 5-6 days | 3-4 days |
| 6 layer | 10-14 days | 7 days | 4-5 days |
| 8+ layer | 12-18 days | 8-10 days | 5-7 days |
Add 1-3 days for controlled impedance or special materials.
Why Choose Us for Custom FR4 PCB Fabrication?
| Feature | What You Get |
|---|---|
| True custom fabrication | Your design, built exactly to your specifications |
| Quick turn capability | Prototypes in as few as 3-5 days |
| Low cost | Competitive pricing for any volume |
| Free DFM review | Engineering check at no charge |
| No MOQ | Order as few as 5 pieces for prototypes |
| Any layer count | 1 to 12+ layers |
| Any finish | ENIG, HASL, OSP, Immersion Silver, etc. |
| ISO9001 & UL certified | Quality and safety guaranteed |
| Worldwide shipping | Fast delivery to any country |
Order Process for Custom FR4 PCB Fabrication
Upload your Gerber files (RS-274-X format preferred)
Specify requirements – layer count, thickness, copper weight, finish
Receive free DFM review – we check for manufacturability
Get quick quote – detailed pricing within hours
Approve and pay – production begins
Custom fabrication – built to your exact design
100% electrical test – every board tested
Fast shipping – DHL/FedEx to your door
New to custom PCB fabrication? Start with a small prototype order (5-10 pieces) to validate our quality before scaling up.
